Getting Dirty

Dirt_Daze

With the growing popularity of adventure biking, it was only a matter of time before someone organized a rally for adventure bikers. June 7-10 was the second annual Dirt Daze rally, held in Lake Luzerne, NY. I heard about it through a club friend and decided to head down from Montreal.

Dirt Daze is actually the off-road component of the big Americade rally held the same weekend in nearby Lake George, and my ride down on Highway 9 took me right through that other rally in the late afternoon. I felt a little out of place as I rode through on my GS with Touratech panniers. All the Harleys were lined up gleaming on both sides of the street, and it seemed to me that it was more about the bike than the riding. Guys were sitting shirtless on plastic chairs outside their motel rooms drinking beer out of the can. It didn’t seem much fun. I scooted through apologetically for ruining their parade and was soon at “my” rally in Lake Luzerne.

No sooner was I off the bike when an organizer said to me, “Welcome. Slow race in five minutes.” Now this is more like it! I was pretty pooched from my 5 1/2 hour ride down, but he was so enthusiastic and convincing it would be fun I decided to drop my big tail bag and participate. There were ten of us, and we were paired in heats of two. The course was a straight 50 feet, lined with cones. Last over the finish line wins and moves on, the other eliminated. In watching the first couple of heats, I saw that the start was crucial; if you get ahead over the first few feet, it’s difficult to make that distance up. When it was my turn, I was pretty nervous with everyone watching and a little too tentative off the start and stalled the bike. Doh! Damn! I was mad at myself but it was all for fun.

Then I rode back to the camping area with my tailpipe between my legs and chose a spot to pitch for three nights. We were pretty packed in, but it was nice to be able to camp on site and keep costs down.

camping

The rally is held at The Painted Pony ranch. It’s a great location with food and drink available at the saloon, showers, and lots of space for vendors and the four obstacle courses. And since it’s a ranch, there is livestock.

Cows

If you’re a light sleeper, you might want to camp at the nearby KOA campground. Between the lowing and the snoring and the 2-strokes firing up at 6 a.m. (all of which become indistinguishable after a while), you’re not going to get much sleep.

I’ve never had any off-road training, so I signed up for a two-hour beginner class on Friday morning with Jimmy Lewis. Jimmy and his wife, Heather, run an off-road school in Nevada and offer at Dirt Daze compressed versions of their full-day courses. Jimmy is an amazing rider. He was a podium finisher for the Dakar and overall winner of the Baja and Dubai rallies, among other accolades. His curriculum focuses on balance and traction. In all the exercises we did, we never got out of first gear. His exercises develop muscle memory for finding and maintaining that neutral point when the bike is in balance. He says if you come to an obstacle and you’re off balance, you’re going to get into trouble. As for traction, he says it doesn’t matter what they call your tire—60/40, 70/30, or 85/15, like mine—if you run your hand along the side of the tire and don’t feel sharp edges, you’re going to go down in the mud. More on this later. In fact, in their school in Nevada, they make 50/50 tires mandatory.

One of the nice things about Dirt Daze is the people you meet. I came alone but was never alone. A couple of us who did the morning class went for lunch together and then decided to do one of the self-guided rides in the afternoon. They had done a guided ride the day before, and when we got lost on our self-guided ride, we decided to return to a network of trails they knew of from their previous ride. I’ve never done single track trail riding, so I quickly got in over my head, especially with my “street tires,” as everyone kept referring to them. I actually did pretty well with the slow turns and descents, even the sandy hill climbs—the back end sliding all over the place—but when it came to mud, my skills and tires let me down—literally! I and the bike ended up in a deep mud puddle at the bottom of a hill, but I managed to get the bike back up and out using some of what I’d learnt in the morning class; Jimmy had showed us how to start in low-traction terrain without digging in. When I re-emerged from the woods and met up with the other guys, I must have been a sight. Someone said “I’ve got to get a photo of this.” When we got back to camp, I headed for the bike wash. “Why bother?” someone asked. “It’s just going to get dirty again.”

The next day was my planned “big ride”—a guided full-day ride through the Adirondacks with about 50% off road. It was led by veteran rider Bill Dutcher, founder of Americade (then Aspencade East) in 1983.BillI’d been warned about Bill: the “old man” hauls ass. There were twelve of us, and I decided to tuck in behind him so I could watch and learn. Soon after we pulled out of the ranch I found myself going 70 km/hr on a dirt road with a smattering of gravel. Shit, is it going to be like this all day? I was riding over my head but didn’t want to hold the group up. All was good for a few kilometres until we headed down a sweeping descent. Halfway down I knew I was in trouble. I knew if I braked and turned I would lowside, but fortunately I didn’t panic. I dropped my line and headed straight, gently squeezing the brake. For the first time in my short riding experience the thought that I might crash flashed through my mind, but fortunately I eased to a stop before I ran out of road. Someone behind slowed and gave me the thumbs up as a question. I nodded and looked back. No one was behind me, just empty road. I realized I needn’t have worried about holding the group up because they were all well behind. I had made the classic mistake of trying to keep up with a rider who had 49 years of riding experience on me.

I took that little incident as my warning and decided to drop back. As the day continued, the group settled into two groups, with three fast riders up front with Bill and the rest of us behind at a slower pace. They waited for us at each turn. It worked. I was still a little out of my comfort zone, but in a good way. I was able to practice the peg-weighting I’d learnt with Jimmy as we weaved through the Adirondack backroads. There were a few times when I hit sand and almost lost the bike (again, the street tires!) but at a much lower speed. At one point we hit deep gravel, what looked like 3/4 crushed stone, and that was interesting. Again, I had enough good sense or gods’ blessings to not panic but let the bike go where it wants to go and ride it out. When we got to the next rest stop, Bill asked if anyone had had trouble with that gravel, and reminded us that the technique for dealing with it is to get your weight back and, counter to what your intuition is telling you, get on the gas. It lifts the front end and the bike rides over the gravel instead of digging down in, which would be trouble. I was learning a lot.

We lunched at a classic mountain lodge with a beautiful view of the surrounding Adirondack mountains. Lunch

Other parts of the ride brought us to picturesque vistas.vista

We ended up again at that network of trails and I fell victim again to mud at a small water crossing. I crossed the stream okay, but once on the other side I was so focused, quite literally, on the mud under my tires I forgot to look beyond the obstacle further down the trail. Perhaps I tightened up too. Perhaps I got too much weight over the front tire. Before I could say “another classic mistake” the bike was on its side halfway up the bank. Despite the spills, the ride was exhilarating and I told Bill afterwards that it was so far the ride of my life.

Back at camp, we were treated to a demonstration by World Freestyle Champion Chris “Teach” McNeil. His nickname is Teach because he is a Latin teacher at a private school. Now as an English teacher at a CEGEP in Montreal, I thought I had the cool factor when I pull onto campus on my bike, but I’m pretty sure this guy is more popular with his students. Freestyle or stunt riding is not my thing, and I’ve seen videos online of guys doing nose-wheelies on litre bikes. But seeing it live is another whole experience. It’s pretty damn impressive to see the way the power and weight of his BMW S1000XR is a plaything in his hands.

After such a full day, I was ready to retreat to my tent. I lit a pipe and wandered through the camping area checking out the other bikes, then struck up a conversation with the guy next to me. I was lamenting a few scratches on my bike from the falls that day when he said, “Ah, you can’t worry about that shit. It’s a bike.” It reminded me of the comment earlier about not bothering to wash it, and I thought again about the gleaming Harleys just up the highway and just how different adventure biking is from that kind of riding. Adventure biking is about the adventure of not knowing what’s going to happen in the woods. It’s about helping others lift and fix their bikes on the trail, like when Bill helped me fix my engine guard with a zip tie and duct tape. It’s about escape, and risk, and skill—a lot of skill! What impressed me the most from the rally was not any particular bike but the skill-level of many of the participants.

It seemed à propos that one of the final events of the rally was the Ugliest Bike Contest. The bike that won was the one Jimmy Lewis borrowed to win the slow race.

Seat Concepts: 650GS Dakar Install

What’s the most important contact area in biking? Some say it’s the two patches of rubber, one on the front tire, one on the back, that touch the road. Some say it’s the four contact areas of control—two hands on the handle-grips, two feet on the pegs. I say the most important contact area is your butt on the saddle. I come to this conclusion after a season of riding with an OEM BMW seat. The Bavarian Motor Works, as the name suggests, are renown for their engines, not so much for their upholstery. The guys in my club know that after around 200 kilometres I start to squirm. By 300 I can’t take it any longer and stand up, even if we’re at highway speed. After my 800 km day last year, I had a new understanding of the term “saddle sores.”

There’s nothing worse than ruining a day’s ride by being uncomfortable on your bike. For that reason, on my Wish List last Christmas was a new seat. My old seat was not only uncomfortable but the vinyl had cracked with age. It was due to be changed. cracksThe only problem is that both BMW’s and Touratech’s comfort seats are about $700 CAN. My butt was telling me to spend with abandon, but my mind (and my wife) was reminding me of our budget. Then I heard about Seat Concepts, a company that ships you the foam and cover and you re-upholster the seat pan yourself at a fraction of the cost. For my bike, it was about $250, or close to 1/3 the price of the other comfort seat options.

Seat Concepts is an American company, so I ordered through MX1Canada in BC and let them handle all the cross-border issues. The standard foam is for people 160 lbs. and up, and since I’m 145 soaking wet, I custom ordered the foam to my weight. There are four options for the cover: gripper top/carbon sides, all carbon, embossed top/vinyl sides, and all vinyl. There’s also a swede option but that’s not practical in geographical areas that rain, which is pretty much everywhere except the desert. I was interested in the gripper top, but it’s not recommended for people who sometimes ride in jeans, including me, so I opted for the all carbon option, which is their second-most popular covering. I also decided to choose the Dakar height since I was feeling a little cramped on the bike. It all arrived in the mail this past spring and all I needed was a warm day to do the work, since they recommend placing the cover in warm sunlight to heat it up. That day finally came last Sunday, so I got to work. Here are the tools I used.

There are some excellent video tutorials offered by the folks at Seat Concepts, but here is how my install went.

I started by removing the staples in the old seat. I used a flat-head screwdriver and dug them out. stapler_remove1

Don’t worry if only one side of the staple comes out . . .

staple_remove2

. . . because you are going to grab the staple and pull it out with blunt-nosed pliers.

pliers

Once all the staples are removed, you just peel back the old cover and separate the foam from the seat pan. On mine, it came off easily. Apparently on others, you have to coerce it a bit.

seat_pan

You will have a bunch of holes in your seat pan from the old staples. They have to be sanded down with a medium sandpaper or they might puncture your new seat cover.

sanding

Now you’e ready to glue your new foam to the pan. I used 3M’s Super 77 aerosol spray and it worked great—so great, I asked my wife to assist by separating the sides at the front while I positioned the back. The glue is tacky at this point, so you want to get one section straight and right before another touches. A second set of hands helps at this crucial stage. Note that I laid the foam upside-down on my workspace and placed the pan onto it; it was easier that way.

This is what the seat looks like before covering.

new_foam

Meanwhile, like I said, your cover has been basking in the hot sun and is pliable. Heating it first also helps because when it cools it will shrink and tighten up. Seat Concepts provides some thin plastic to waterproof the foam. It’s recommended you use it under the cover. So I began by wrapping the seat and taping the plastic to the underside of the pan. (The tape is temporary and will be removed later after all the staples are in.) There were some small wrinkles in the plastic but it is impossible to not have any and I figured the plastic is so thin I’d never feel them under the cover.

Then I started the part that gives most people some stress. It actually was not hard at all. I started by putting two stables at the back and one or two in each corner at the front. Make sure the cover is centred by examining the seams closely. Then I just started wrapping and stapling the cover from the middle outward toward the front and back. I pulled the cover over the lip and stretched it just a little more and put in a staple. I worked both sides at the same time, ensuring the cover stayed centred and taut. cover_beginning

I borrowed an electric stapler from a friend, but as it turned out, my hand one was just as effective and I used it for tight spots in combination with the power stapler. I used 1/4 in. T50 staples. As with any stapling of this kind, it’s important to stabilize both the item being stapled and the stapler from recoil or the staples will not go in all the way. Any that did not, I tapped in fully later with a hammer. Yeah, a second set of hands is helpful at this stage too, but it doesn’t take long. cover_end

Then I just used an Olfa knife to trim the excess cover and plastic. The finished product looks great!done

Finally, I reinstalled the seat. It needed some coaxing because the Dakar seat is a little wider at the back than the standard, but well worth it if you can afford the extra height. I took measurements before and after and the Dakar is about 1.5 inches higher than the standard. It also has a flatter front shape with less sloping into the tank. Here are the two seats side-by-side, before and after pictures for comparison.

height_old

height_new

It’s surprising what that 1 1/2 inches does. Everything feels different. I feel more upright on the bike, seated on it rather than sliding into it. Controls feel different too. And while I can still flat-foot, I feel that extra height at each stop. Most importantly, my knees are now bent at 90 degrees, which is the best ergonomically, according to technician at my work who helped me set up my new office chair.

I haven’t done any long rides yet with the new seat, but I’ll follow up here with a comment once I do. Next weekend I’m going to a rally in NY State where I’ll be going on some day-long rides, but my early indication is that the seat is very comfortable. I’m also happy with the money I saved by doing it myself.